Process, oil and cooling flows – a step by step guide
Flowchart ZS VSD⁺
Process flow
• Air intake with noise attenuating baffle system.
• Air is filtered prior to entering the screwblower element.
• Internal compression in the oil-free screwblower element.
• At start-up, the blow-off valve is ‘open’ for smooth unit start-up. That valve closes itself, pushed by the increased air pressure.
• As soon as the blow-off valve is closed, air pressure increases further, resulting in enough force to push the check-valve open.
• Discharge silencer reduces the pressure pulsation levels to the minimum.
• Air delivery to the system.
Oil flow
• Oil pump, mounted on screwblower shaft hence directly driven.
• Oil suction from carter, integrated in the gearbox.
• All oil is pumped to oil cooler; all oil is cooled.
• Cool oil flows through Permanent Magnet motor cooling jacket.
• Bypass valve decides exact oil flow that is required for bearing- and gear cooling and lubrication.
• That oil first is fine-filtered.
• Filtered cool oil is distributed to individually tuned oil nozzles per bearing and/or gear in screwblower element, gearbox and Permanent Magnet motor.
• Internal drains recover all oil in the carter (in the gearbox).
Cooling flow
• One cooling fan pulls the hot air out of the canopy.
• Fresh air is taken from the unit back side.
• That air first passes a noise attenuating baffle system.
• The cooling fan forces the canopy air through the oil cooler, taking away the heat of the oil. The hot air then leaves the canopy through the roof-top grating.
• The VSD cubicle is cooled with fresh air taken-in through filters in the front door.
• Cubicle fans push the hot air out of the cubicle, the hot air can leave the canopy through the same roof-top grating.
Flowchart ZS & ZS VSD
The process flow for our fixed speed and VSD model is identical to the VSD⁺.
Oil flow
The difference between the ZS VSD⁺ and ZS (VSD) is that, instead of oil being pumped to the oil cooler, a bypass valve decides exact oil flow that is required for bearing- and gear cooling and lubrication. That oil first is then pumped through the oil cooler and the cool oil is fine-filtered.
Cooling flow
The start of the ZS (VSD) cooling flow differs from the ZS VSD⁺, as a cooling fan pulls fresh air from the unit back side instead of pulling hot air out of the canopy. That fresh air is pushed through the oil cooler, taking away the heat of the oil. In parallel, the motor cooling fan also pulls fresh air from the unit back side. The motor fan-cowl ensures that air flowing over the motor cooling fins.
Process flow
Cooling air flow