{"id":540584,"date":"2024-10-14T09:33:01","date_gmt":"2024-10-14T01:33:01","guid":{"rendered":"https:\/\/acoilfree-brochures.vintageproductions.eu\/brochure\/%tax%\/cimento-uygulamasi\/"},"modified":"2026-01-05T14:19:30","modified_gmt":"2026-01-05T06:19:30","slug":"cimento-uygulamasi","status":"publish","type":"brochure_page","link":"https:\/\/acoilfree-brochures.vintageproductions.eu\/tr\/brochure\/cimento-uretimi-uygulamasi\/cimento-uygulamasi\/","title":{"rendered":"\u00c7imento uygulamas\u0131"},"content":{"rendered":"
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Ta\u015f oca\u011f\u0131\u200b<\/h5>\n
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\u00c7imento \u00fcretimi, ta\u015f oca\u011f\u0131ndaki ham maddelerin \u00e7\u0131kar\u0131lmas\u0131yla ba\u015flar. Ana ham madde kire\u00e7 ta\u015f\u0131d\u0131r<\/strong>, ancak kil, me\u015fe ta\u015f\u0131 veya tebe\u015fir de olabilir. Kayal\u0131k malzemeler heterojen <\/strong>bir bile\u015fime sahiptir ve 1,8 metreye<\/strong> kadar boyutlara sahip olabilir. Patlatma ile ana kayadan ayr\u0131l\u0131rlar. Ayr\u0131ld\u0131ktan sonra, k\u0131r\u0131c\u0131ya ta\u015f\u0131nabilmeleri i\u00e7in vin\u00e7 ile kamyona al\u0131n\u0131rlar. Bu a\u015famada bas\u0131n\u00e7l\u0131 hava kullan\u0131lm\u0131yor veya s\u0131n\u0131rl\u0131 kullan\u0131l\u0131yor<\/strong>.<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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K\u0131r\u0131c\u0131\u00a0\u200b<\/h5>\n
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Ham maddeler, \u00e7imento \u00fcretmek i\u00e7in gerekli olan ana malzemelerdir. Mekanik boyut k\u00fc\u00e7\u00fcltmenin ilk ad\u0131m\u0131 olan ta\u015f oca\u011f\u0131ndan k\u0131r\u0131c\u0131ya bir kamyon ile sevk edilirler. Bu k\u0131r\u0131c\u0131<\/strong>, malzemeyi 80 milimetre<\/strong> veya daha k\u00fc\u00e7\u00fck bir boyuta indirir. Bu a\u015famada bas\u0131n\u00e7l\u0131 hava kullan\u0131lm\u0131yor veya s\u0131n\u0131rl\u0131 kullan\u0131l\u0131yor<\/strong>.<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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\u00d6n homojenizasyon\u200b<\/h5>\n
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Hedef, \u00fcretim s\u00fcrecinin sonunda homojen ve stabil bir \u00e7imento bile\u015fimine<\/strong> sahip olmakt\u0131r. Bu \u015fekilde, \u00f6rne\u011fin Portland \u00c7imentosu (ASTM C150) olarak s\u0131n\u0131fland\u0131r\u0131labilir. Bununla birlikte, do\u011fadan \u00e7\u0131kar\u0131lan ham maddeler heterojen bir bile\u015fime sahiptir. \u200b\u200b\u200b\u200b\u200b\u200b\u200bBu homojen \u00e7imento bile\u015fimini elde etmek i\u00e7in birka\u00e7 homojenizasyon<\/strong> a\u015famas\u0131 gereklidir. Bu a\u015famalardan biri \u00f6n homojenizasyon a\u015famas\u0131d\u0131r. \u00dcretim s\u00fcrecinin bu a\u015famas\u0131nda malzemeler \u00fcstten b\u00fcy\u00fck bir depolama hol\u00fcne girer ve belirli bir s\u0131rayla katmanlan\u0131r<\/strong>. Bu, ham maddelerin kar\u0131\u015ft\u0131r\u0131lmas\u0131n\u0131 ve kar\u0131\u015f\u0131m\u0131n homojen olmas\u0131n\u0131<\/strong> sa\u011flar. B\u00fcy\u00fck depolama hol\u00fcnde depoland\u0131ktan ve homojenizasyonu artt\u0131r\u0131ld\u0131ktan sonra, malzemeler ham madde de\u011firmenine ta\u015f\u0131nmak \u00fczere silonun alt k\u0131sm\u0131ndan \u00e7\u0131kar\u0131l\u0131r. Ad\u0131m 1 ve 2’ye benzer \u015fekilde, bu a\u015famada bas\u0131n\u00e7l\u0131 hava kullan\u0131lm\u0131yor veya s\u0131n\u0131rl\u0131 kullan\u0131l\u0131yor.\u200b\u200b<\/strong><\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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Ham madde de\u011firmeni\u200b<\/h5>\n
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Ham maddeler \u00f6n homojenizasyondan ham madde de\u011firmenine ta\u015f\u0131n\u0131r. Burada malzemeler, 20 \u00b5m ila 100 \u00b5m<\/strong> aras\u0131nda de\u011fi\u015fen par\u00e7ac\u0131k boyutlar\u0131na sahip toz haline<\/strong> getirilir. Bu i\u015flem dikey<\/strong> veya yatay<\/strong> bir merdaneli de\u011firmende yap\u0131labilir. Toz, \u00f6\u011f\u00fct\u00fclm\u00fc\u015f ham madde ve ham madde kar\u0131\u015f\u0131m\u0131<\/strong> olarak bilinir. Bu \u00f6\u011f\u00fctme prosesinden kaynaklanan tozun toplanmas\u0131 gerekir. Bu i\u015flem, toz torbal\u0131 filtrelerde<\/strong> ger\u00e7ekle\u015ftirilebilir; bu filtreler, toz torbas\u0131 filtresi temizleme purj\u0131<\/strong> (4D) ile kesikli olarak temizlenir. Ham maddeler toz haline getirildikten sonra, pn\u00f6matik ta\u015f\u0131ma<\/strong> (4A) ile ger\u00e7ekle\u015ftirilebilen homogenizasyon silosuna aktar\u0131l\u0131r. Bu a\u015famada, i\u015flenmemi\u015f malzemelerin kullan\u0131m\u0131n\u0131 s\u0131n\u0131rlamak i\u00e7in de\u011firmene baz\u0131 katk\u0131 maddeleri eklenebilir. Bu malzemeler kum, kaya veya \u00e7amur olabilir. \u200b\u200b\u200b\u200b\u200b\u200b\u200bBu ham maddeler dikey silolarda depolanabilir ve pn\u00f6matik ta\u015f\u0131ma<\/strong> (5A) ile ham madde de\u011firmenine ta\u015f\u0131nabilir. Malzemeleri silolardan \u00e7\u0131kar\u0131rken t\u0131kanmalar\u0131 \u00f6nlemek i\u00e7in ak\u0131\u015fkanla\u015ft\u0131rma<\/strong> (5B) kullan\u0131labilir.<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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Ham madde de\u011firmeni \u00e7\u0131kt\u0131lar\u0131<\/h5>\n
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Ham maddeler \u00f6n homojenizasyondan ham madde de\u011firmenine ta\u015f\u0131n\u0131r. Burada malzemeler, 20 \u00b5m ila 100 \u00b5m<\/strong> aras\u0131nda de\u011fi\u015fen par\u00e7ac\u0131k boyutlar\u0131na sahip toz haline<\/strong> getirilir. Bu i\u015flem dikey<\/strong> veya yatay<\/strong> bir merdaneli de\u011firmende yap\u0131labilir. Toz, \u00f6\u011f\u00fct\u00fclm\u00fc\u015f ham madde ve ham madde kar\u0131\u015f\u0131m\u0131<\/strong> olarak bilinir. Bu \u00f6\u011f\u00fctme prosesinden kaynaklanan tozun toplanmas\u0131 gerekir. Bu i\u015flem, toz torbal\u0131 filtrelerde<\/strong> ger\u00e7ekle\u015ftirilebilir; bu filtreler, toz torbas\u0131 filtresi temizleme purj\u0131<\/strong> (4D) ile kesikli olarak temizlenir. Ham maddeler toz haline getirildikten sonra, pn\u00f6matik ta\u015f\u0131ma<\/strong> (4A) ile ger\u00e7ekle\u015ftirilebilen homogenizasyon silosuna aktar\u0131l\u0131r. Bu a\u015famada, i\u015flenmemi\u015f malzemelerin kullan\u0131m\u0131n\u0131 s\u0131n\u0131rlamak i\u00e7in de\u011firmene baz\u0131 katk\u0131 maddeleri eklenebilir. Bu malzemeler kum, kaya veya \u00e7amur olabilir. \u200b\u200b\u200b\u200b\u200b\u200b\u200bBu ham maddeler dikey silolarda depolanabilir ve pn\u00f6matik ta\u015f\u0131ma<\/strong> (5A) ile ham madde de\u011firmenine ta\u015f\u0131nabilir. Malzemeleri silolardan \u00e7\u0131kar\u0131rken t\u0131kanmalar\u0131 \u00f6nlemek i\u00e7in ak\u0131\u015fkanla\u015ft\u0131rma<\/strong> (5B) kullan\u0131labilir.\n\u200b\u200b\u200b\u200b<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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Homojenizasyon<\/h5>\n
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\u00d6\u011f\u00fct\u00fclm\u00fc\u015f ham madde, ham madde de\u011firmeninden homojenizasyon silosuna<\/strong> pn\u00f6matik olarak ta\u015f\u0131n\u0131r <\/strong>(5A) ve burada daha fazla homojenize<\/strong> edilir. \u00d6\u011f\u00fct\u00fclm\u00fc\u015f ham madde, ba\u015flang\u0131\u00e7ta katmanlar halinde depoland\u0131\u011f\u0131 tipik olarak dikey bir silonun \u00fcst k\u0131sm\u0131ndan girer. Bu katmanlar genellikle farkl\u0131 bile\u015fimlere sahiptir. Silonun alt k\u0131sm\u0131nda belirli bir valf zamanlamas\u0131 uygulanarak katmanlar par\u00e7alan\u0131r. Daha homojen \u00f6\u011f\u00fct\u00fclm\u00fc\u015f ham madde, silonun alt\u0131ndan \u00e7\u0131kar\u0131l\u0131r ve pn\u00f6matik olarak \u00f6n \u0131s\u0131t\u0131c\u0131ya ta\u015f\u0131n\u0131r <\/strong>(6A).\u00a0Silolar\u0131n bo\u015falt\u0131lmas\u0131 s\u0131ras\u0131nda t\u0131kanmalar\u0131 \u00f6nlemek i\u00e7in<\/strong> ak\u0131\u015fkanla\u015ft\u0131rma<\/strong> (6B) da kullan\u0131labilir.<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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\u00d6n \u0131s\u0131t\u0131c\u0131<\/h5>\n
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\u00d6n \u0131s\u0131t\u0131c\u0131, f\u0131r\u0131n ve so\u011futucu sekans\u0131ndan ge\u00e7erek \u00f6\u011f\u00fct\u00fclm\u00fc\u015f ham madde klinkere<\/strong> d\u00f6n\u00fc\u015ft\u00fcr\u00fcl\u00fcr – birka\u00e7 santimetre veya daha k\u00fc\u00e7\u00fck k\u00fc\u00e7\u00fck ta\u015flar.<\/p>\n\n\n\n

\u00d6\u011f\u00fct\u00fclm\u00fc\u015f ham madde \u00f6n \u0131s\u0131t\u0131c\u0131n\u0131n<\/strong> \u00fcst\u00fcne girer. F\u0131r\u0131n\u0131n havas\u0131, \u00f6\u011f\u00fct\u00fclm\u00fc\u015f ham maddeyi siklonlarda 850\u00b0C<\/strong> s\u0131cakl\u0131\u011fa \u0131s\u0131tmak<\/strong> i\u00e7in kullan\u0131l\u0131r.<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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F\u0131r\u0131n<\/h5>\n
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Bir f\u0131r\u0131n, <\/strong>\u0131s\u0131t\u0131lm\u0131\u015f \u00f6\u011f\u00fct\u00fclm\u00fc\u015f ham maddeyi f\u0131r\u0131n\u0131n giri\u015finden \u00e7\u0131k\u0131\u015f\u0131na ta\u015f\u0131yan devasa e\u011fimli <\/strong>ve d\u00f6nen bir t\u00fcp <\/strong>olarak tan\u0131mlanabilir. Ta\u015f\u0131ma s\u0131ras\u0131nda malzeme 1450\u00b0C’lik bir s\u0131cakl\u0131\u011fa kadar \u0131s\u0131t\u0131l\u0131r ve klinkere sinterlenir<\/strong>. Is\u0131tma, ocak \u00e7\u0131k\u0131\u015f\u0131nda bulunan 2000\u00b0C alev ile yap\u0131l\u0131r. Alev, yanma havas\u0131 <\/strong>(8C) ve br\u00fcl\u00f6re (8A) ta\u015f\u0131nabilen<\/strong> bir yak\u0131t kullan\u0131larak \u00fcretilir. <\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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So\u011futucu<\/h5>\n
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Son a\u015famada, klinkerleri 100\u00b0’lik bir s\u0131cakl\u0131\u011fa h\u0131zla so\u011futmak i\u00e7in so\u011futma <\/strong>havas\u0131 (8F) kullan\u0131l\u0131r. \u200b\u200b\u200b\u200b\u200b\u200b\u200bSo\u011fuduktan sonra klinkerler pn\u00f6matik<\/strong> olarak so\u011futucudan depolama hol\u00fcne<\/strong> ta\u015f\u0131n\u0131r (9A).<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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Klinker depolama\u200b<\/h5>\n
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Klinker depolama alan\u0131, s\u00fcrekli \u00fcretim s\u00fcrecinde bir tampon<\/strong> olarak g\u00f6r\u00fclebilir.<\/p>\n\n\n\n

Malzemelerin depolama alan\u0131ndan teslim edilmesi ve \u00e7\u0131kar\u0131lmas\u0131 pn\u00f6matik bir ta\u015f\u0131ma <\/strong>sistemi (9A, 10A) ile yap\u0131labilir.<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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De\u011firmen<\/h5>\n
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De\u011firmen, <\/strong> klinkeri<\/strong>, al\u00e7\u0131, u\u00e7an k\u00fcl veya c\u00fcruf gibi baz\u0131 katk\u0131 maddeleriyle birlikte son \u00fcr\u00fcne \u00f6\u011f\u00fct\u00fcr: \u00e7imento <\/strong> (100 \u00b5m’ye<\/strong> kadar par\u00e7ac\u0131k boyutlar\u0131 ile). Katk\u0131 maddeleri genellikle dikey silolarda depolan\u0131r ve pn\u00f6matik ta\u015f\u0131ma <\/strong>(11A) <\/strong> kurulumu arac\u0131l\u0131\u011f\u0131yla de\u011firmene ta\u015f\u0131n\u0131r. \u200b\u200b\u200b\u200b\u200b\u200b\u200bSilolar\u0131 bo\u015falt\u0131rken t\u0131kanmalar\u0131 \u00f6nlemek i\u00e7in ak\u0131\u015fkanla\u015ft\u0131rma<\/strong> kullan\u0131labilir (12B). \u200b\u200b\u200b\u200b\u200b\u200b\u200bHam madde de\u011firmeni prosesine benzer \u015fekilde, bu \u00fcretim ad\u0131m\u0131 s\u0131ras\u0131nda olu\u015fan toz, toz torbas\u0131 filtresi temizleme (11D) ile temizlenen toz torbas\u0131 filtrelerinde <\/strong>toplan\u0131r. <\/strong>\u00c7imentonun de\u011firmenden depolama alanlar\u0131na ta\u015f\u0131nmas\u0131 genellikle pn\u00f6matik ta\u015f\u0131ma <\/strong>(12A) yoluyla yap\u0131l\u0131r.\n\u200b\u200b\u200b\u200b\u200b\u200b<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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De\u011firmen \u00c7\u0131kt\u0131lar\u0131<\/h5>\n
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De\u011firmen, <\/strong> klinkeri<\/strong>, al\u00e7\u0131, u\u00e7an k\u00fcl veya c\u00fcruf gibi baz\u0131 katk\u0131 maddeleriyle birlikte son \u00fcr\u00fcne \u00f6\u011f\u00fct\u00fcr: \u00e7imento <\/strong> (100 \u00b5m’ye<\/strong> kadar par\u00e7ac\u0131k boyutlar\u0131 ile). Katk\u0131 maddeleri genellikle dikey silolarda depolan\u0131r ve pn\u00f6matik ta\u015f\u0131ma <\/strong>(11A) <\/strong> kurulumu arac\u0131l\u0131\u011f\u0131yla de\u011firmene ta\u015f\u0131n\u0131r. \u200b\u200b\u200b\u200b\u200b\u200b\u200bSilolar\u0131 bo\u015falt\u0131rken t\u0131kanmalar\u0131 \u00f6nlemek i\u00e7in ak\u0131\u015fkanla\u015ft\u0131rma<\/strong> kullan\u0131labilir (12B). \u200b\u200b\u200b\u200b\u200b\u200b\u200bHam madde de\u011firmeni prosesine benzer \u015fekilde, bu \u00fcretim ad\u0131m\u0131 s\u0131ras\u0131nda olu\u015fan toz, toz torbas\u0131 filtresi temizleme (11D) ile temizlenen toz torbas\u0131 filtrelerinde <\/strong>toplan\u0131r. <\/strong>\u00c7imentonun de\u011firmenden depolama alanlar\u0131na ta\u015f\u0131nmas\u0131 genellikle pn\u00f6matik ta\u015f\u0131ma <\/strong>(12A) yoluyla yap\u0131l\u0131r.<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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Depolama\n\u200b\u200b\u200b\u200b\u200b\u200b\u200b<\/h5>\n
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Nihai \u00fcr\u00fcn tipik, b\u00fcy\u00fck, dikey silolarda<\/strong> depolan\u0131r. <\/strong> Bu silolar \u00fcst k\u0131s\u0131mda doldurulur ve daha sonra malzeme silonun alt k\u0131sm\u0131ndan kamyonlara, gemilere veya trenlere y\u00fcklenir. Burada, malzemenin silonun dibine yap\u0131\u015fmas\u0131n\u0131 \u00f6nlemek i\u00e7in ak\u0131\u015fkanla\u015ft\u0131rma <\/strong>(13B) da kullan\u0131labilir.\u200b\u200b\u200b\u200b\u200b\u200b\u200b<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n\n

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Y\u00fckleme<\/h5>\n
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Nihai \u00fcr\u00fcn tipik, b\u00fcy\u00fck, dikey silolarda<\/strong> depolan\u0131r. <\/strong> Bu silolar \u00fcst k\u0131s\u0131mda doldurulur ve daha sonra malzeme silonun alt k\u0131sm\u0131ndan kamyonlara, gemilere veya trenlere y\u00fcklenir. Burada, malzemenin silonun dibine yap\u0131\u015fmas\u0131n\u0131 \u00f6nlemek i\u00e7in ak\u0131\u015fkanla\u015ft\u0131rma <\/strong>(13B) da kullan\u0131labilir.\u200b\u200b\u200b\u200b\u200b\u200b\u200b<\/p>\n\n<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n\n<\/section>\n","protected":false},"template":"","brochures":[765],"_links":{"self":[{"href":"https:\/\/acoilfree-brochures.vintageproductions.eu\/tr\/wp-json\/wp\/v2\/brochure_page\/540584"}],"collection":[{"href":"https:\/\/acoilfree-brochures.vintageproductions.eu\/tr\/wp-json\/wp\/v2\/brochure_page"}],"about":[{"href":"https:\/\/acoilfree-brochures.vintageproductions.eu\/tr\/wp-json\/wp\/v2\/types\/brochure_page"}],"version-history":[{"count":3,"href":"https:\/\/acoilfree-brochures.vintageproductions.eu\/tr\/wp-json\/wp\/v2\/brochure_page\/540584\/revisions"}],"predecessor-version":[{"id":682825,"href":"https:\/\/acoilfree-brochures.vintageproductions.eu\/tr\/wp-json\/wp\/v2\/brochure_page\/540584\/revisions\/682825"}],"wp:attachment":[{"href":"https:\/\/acoilfree-brochures.vintageproductions.eu\/tr\/wp-json\/wp\/v2\/media?parent=540584"}],"wp:term":[{"taxonomy":"brochures","embeddable":true,"href":"https:\/\/acoilfree-brochures.vintageproductions.eu\/tr\/wp-json\/wp\/v2\/brochures?post=540584"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}